In March 2024 and after 48 months of hard work in the SABYDOMA Case Study on electroplating composites, our Greek colleagues from Cnano have prepared a video to showcase the Safe-by-Design-based new plating line developed in SABYDOMA for enhanced mechanical properties of the coating and for waste reduction.

This Technology Readiness Level 6 (TRL6) demonstration video showcasing their innovative recirculation technology implemented in Cnano’s pilot line. This Safe-by-Design plating technology features a reflow recirculation system designed to enhance nanoparticle dispersion within the electrolyte during the plating process, thereby yielding coatings with better mechanical properties. Furthermore, an intermediate cleansing step utilizing ultrasonication has been integrated to remove loosely attached nanoparticles from the coatings, preventing their transfer into the rinsing tank upon completion of the plating process. This enhancement not only extends the lifespan of the nanocomposite electrolyte but also reduces maintenance costs.

The comparative analysis between the traditional method and the new SABYDOMA method developed by Cnano reveals notable advantages in favour of the SABYDOMA method:

• Maintaining nanoparticle dispersion throughout the plating process
• Improving the distribution of nanoparticle incorporation in the Ni-matrix
• Enhancing homogeneity in the appearance of the coatings
• Reducing solid waste presence in wastewater by 70%

These findings underscore the remarkable efficacy and sustainability of the innovative plating technology pioneered by Creative Nano.